Mechanical & Chemical Robustness
Compressive Strength: ≥0.5 MPa (standard) to 3.6 MPa (high-density grades), supporting direct use as load-bearing components in industrial furnaces.
Corrosion Resistance: ≥98% hydrophobicity and chemical inertness (resistant to acids/alkalis) make it ideal for coastal power plants or chemical processing units.
Fire Safety: Class A1 non-combustible (GB 8624), UL 94 V-0 certified, emitting zero toxic fumes even at 1000°C-critical for tunnel infrastructure or nuclear facilities.
Installation & Lifecycle Advantages
Space-Saving Design: A 20mm panel replaces 100mm ceramic fiber blankets, freeing up 80% of wall thickness. For a 10,000 m² industrial facility, this translates to 5–8% additional usable floor area.
Modular Installation: Lightweight (320–600 kg/m³) panels (1.2m×2.4m standard size) can be cut on-site with utility knives and bonded using high-temperature silicone adhesive (rated up to 300°C).
20+ Year Lifespan: Inorganic composition resists UV degradation and chemical aging, outlasting ceramic fiber (5–8 years) by 3x.
Industrial High-Temperature Systems: Energy Saving and Safety Guaranteed
Furnaces and Steam Pipes: Using 20mm aerogel sheets in 540°C steam pipelines reduces heat loss by 70%, resulting in 40% annual energy savings (a petrochemical plant case study: after 3,700 meters of pipeline renovation, hourly steam consumption decreased by 2.55 tons).
LNG Tank Insulation: A combined solution of 5mm aerogel sheets and a vacuum layer reduces the tank's daily boil-off rate (BOR) from 0.12% to 0.05%, saving over 1 million yuan in annual cooling costs.
Technical Specifications of Aerogel Board
| Parameter | Typical Range | Advantage Over Traditional Materials |
|---|---|---|
| Thermal Conductivity | 0.015–0.020 W/(m·K) | 50% lower than rock wool; 30% lower than fiberglass |
| Operating Temperature | -200°C to +650°C | Withstands extreme cold (LNG) and high heat (furnaces) |
| Density | 150–300 kg/m³ | 1/3 to 1/5 the weight of mineral wool |
| Thickness Options | 5mm, 10mm, 20mm, custom | Thin profile saves 70% space vs. traditional insulation |
| Fire Rating | Class A (Non-combustible) | Meets global safety standards (CE, ASTM, GB) |
| Hydrophobicity | ≥99.8% water resistance | Prevents moisture damage in wet environments |
Applications
|
Application Scenario |
Core Requirements |
Aerogel Panel Application Solution |
Actual Benefit Data |
|
Building Exterior Insulation |
Ultra-thin efficiency, fire safety, increased floor area |
15mm aerogel panel embedded in keels, replacing 90mm rock wool |
Heat transfer coefficient ≤0.15 W/(m²·K), 60% energy savings |
|
LNG Tank Cryogenic Insulation |
Stable insulation at -196°C, frost prevention |
5mm aerogel panel + vacuum layer composite, covering tank exterior |
Boil-off rate (BOR) reduced from 0.12% to 0.05% |
|
New Energy Vehicle Battery Packs |
Thermal runaway blocking, lightweight design, high/low temperature resistance |
3mm ultra-thin aerogel panel as cell separator |
Passed nail penetration/crush tests, 15% battery pack weight reduction |
|
Industrial High-Temperature Pipes (540°C) |
Reduced heat loss, corrosion prevention |
20mm aerogel panel wrapped around pipes with protective film |
70% heat loss reduction, ≥40% annual energy savings |
Can high-temperature insulation aerogel sheets be customized according to project requirements? For example, a 0.5mm ultra-thin version for electronic equipment, or a salt spray-resistant version for coastal projects? How long does the customization process take?
Full-dimensional customization is supported, covering specific scenario requirements with a short customization cycle:
Customization Range:
Thickness: 10-50mm (industrial standard), 0.5mm (electronic-grade ultra-thin version, suitable for 5G base station chips and EV battery pack insulation);
Special Features: Antistatic coating (surface resistance ≤ 10⁹Ω, for interference prevention in electronic equipment), Salt spray resistance treatment (5000-hour salt spray test, suitable for coastal power plants and offshore platforms);
Dimensions: Maximum 1.5m × 3m (large industrial size), Minimum 10cm × 10cm (small size for precision equipment). Customization Time: 1-2 days for a custom proposal, 3-7 days for sample delivery (including thermal performance test reports), and 7-15 days for bulk orders. For urgent projects (such as aerospace procurement), we can expedite bulk product delivery within 5 days.
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