Ultimate insulation, reducing energy consumption by 50%
Traditional material pain points: Rock wool has a thermal conductivity of 0.038–0.048 W/(m·K), requiring a thickness of 90mm to meet building energy-saving requirements, resulting in thicker walls and reduced occupancy rates.
Aerogel board solution:
The thermal conductivity at room temperature (25°C) is as low as 0.006–0.025 W/(m·K), just one-fifth that of static air. A 15mm thickness can replace 90mm of rock wool.
Wide temperature stability: From -200°C (cold-freezing applications) to 1000°C (high-temperature industrial applications), thermal conductivity fluctuations are ≤15%, with no shrinkage or embrittlement, addressing the "high-temperature failure" issue with traditional materials.
Moisture and water repellency: Hydrophobicity ≥98%, preventing condensation penetration and preventing corrosion under insulation (CUI), making it suitable for underground projects and high-humidity coastal environments.
Cost-saving and efficiency-enhancing solutions adapt to complex needs.
Space optimization: The ultra-thin design reduces building exterior wall thickness by 80%, increasing occupancy by 5%–8% (for a 100,000 square meter commercial building, this translates to an additional 5,000 square meters of usable space).
Installation efficiency: The standard size is 1.2m x 2.4m, supports modular assembly, and can be cut directly with a utility knife. Construction efficiency is 60% higher than traditional materials, with an average daily installation capacity of 50 square meters per person.
Adaptability: Combining rigidity with slight flexibility, it can conform to curved surfaces (such as industrial tanks), reducing thermal bridging at joints and reducing heat loss by 30%.
Technical Specifications of Aerogel Board
| Parameter | Typical Range | Advantage Over Traditional Materials |
|---|---|---|
| Thermal Conductivity | 0.015–0.020 W/(m·K) | 50% lower than rock wool; 30% lower than fiberglass |
| Operating Temperature | -200°C to +650°C | Withstands extreme cold (LNG) and high heat (furnaces) |
| Density | 150–300 kg/m³ | 1/3 to 1/5 the weight of mineral wool |
| Thickness Options | 5mm, 10mm, 20mm, custom | Thin profile saves 70% space vs. traditional insulation |
| Fire Rating | Class A (Non-combustible) | Meets global safety standards (CE, ASTM, GB) |
| Hydrophobicity | ≥99.8% water resistance | Prevents moisture damage in wet environments |
Applications
|
Application Scenario |
Core Requirements |
Aerogel Panel Application Solution |
Actual Benefit Data |
|
Building Exterior Insulation |
Ultra-thin efficiency, fire safety, increased floor area |
15mm aerogel panel embedded in keels, replacing 90mm rock wool |
Heat transfer coefficient ≤0.15 W/(m²·K), 60% energy savings |
|
LNG Tank Cryogenic Insulation |
Stable insulation at -196°C, frost prevention |
5mm aerogel panel + vacuum layer composite, covering tank exterior |
Boil-off rate (BOR) reduced from 0.12% to 0.05% |
|
New Energy Vehicle Battery Packs |
Thermal runaway blocking, lightweight design, high/low temperature resistance |
3mm ultra-thin aerogel panel as cell separator |
Passed nail penetration/crush tests, 15% battery pack weight reduction |
|
Industrial High-Temperature Pipes (540°C) |
Reduced heat loss, corrosion prevention |
20mm aerogel panel wrapped around pipes with protective film |
70% heat loss reduction, ≥40% annual energy savings |
Installation & Maintenance
Aerogel panel boards are designed for ease of use:
Cutting & shaping: Can be trimmed with standard tools (utility knives, saws) to fit irregular surfaces (pipes, valves, curved machinery).
Installation: Adheres to metal, concrete, or wood with high-temperature adhesives; for removable applications (e.g., valve covers), it can be sewn into fabric sleeves for repeated use.
Maintenance: Requires minimal upkeep-no periodic replacement needed, even in high-moisture or high-vibration environments.
Compliance & Certifications
Our aerogel panels meet global standards, ensuring reliability and safety:
CE certified for European markets.
ASTM E84 Class A fire rating.
GB 8624-2012 Class A (China).
RoHS compliant (no harmful substances).
MSDS available upon request.
What fire safety rating does the Aerogel Panel have? Does it release toxic fumes at high temperatures?
It meets the highest global fire safety standards, with zero toxic risks:
Fire Rating: Classified as Class A1 (non-combustible) (per GB 8624) and passes UL 94 V-0 flame retardancy tests-this means it will not ignite, spread flames, or contribute to fire propagation, even in high-heat scenarios (e.g., building fires or industrial accidents).
Toxicity-Free Performance: Unlike traditional organic insulation (e.g., polyurethane foam), which releases VOCs and toxic gases when burned, the aerogel panel is made of inorganic materials (silica aerogel + inorganic fibers). It emits no harmful substances at high temperatures, making it safe for high-rise buildings, tunnels, and enclosed spaces.
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