Installation & Handling
Application Methods:
Dry Fill: Used in cavities, gaps, or as loose-fill insulation.
Composite Integration: Mixed with resins or adhesives for molded parts (e.g., thermal barriers in EV batteries) .
Coatings: Applied as a spray or additive in paints to create insulating surfaces .
Best Practices:
Ensure surfaces are clean and dry before application.
Use personal protective equipment (PPE) to avoid dust inhalation .
Seal containers tightly post-use to maintain hydrophobicity .
Space Optimization: Achieve 3x better insulation in half the thickness .
Cost Savings: Lower installation and maintenance costs over the product lifecycle .
Versatility: Perform in cryogenic, high-temperature, and corrosive environments .
FAQ
Aerogel powder insulation has a high initial cost, but is it cost-effective in the long term?
Although the initial purchase cost of aerogel powder is higher than traditional materials, its lifecycle costs are lower:
Energy Savings: It can reduce heat loss by 30-50%, lowering energy costs for industrial equipment and buildings, typically paying back the initial investment in 2-3 years.
Low Maintenance Costs: It has a service life of over 15 years, two to three times that of fiberglass (5-8 years), reducing the labor and material costs of frequent replacements.
Space Value: Its ultra-thin nature saves space in equipment or buildings, indirectly improving efficiency (for example, ductwork can reduce floor space and increase workshop utilization).
What are the core advantages of aerogel powder compared to traditional insulation materials (such as fiberglass and rock wool)?
The core advantages of aerogel powder insulation lie in its ultra-efficient thermal insulation and space optimization. Its thermal conductivity is as low as 0.017 W/(m・K), half to one-third that of traditional materials, allowing a 60-80% reduction in insulation thickness. Furthermore, it weighs only 60-120 kg/m³, significantly lighter than fiberglass (approximately 200-300 kg/m³), reducing structural loads. Furthermore, its hydrophobic properties (contact angle > 145°) and A1-class non-flammability significantly outperform traditional materials that are prone to moisture absorption and have lower fire ratings.
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| Project Name | |
| Maximum Service Temperature | 180℃ |
| Wet Density of Coating | 800 kg/m³ |
| Dry Density | 260 kg/m³ |
| Volume Shrinkage Rate | ≤5% |
| Thermal Conductivity (at 25℃) | 0.035 W/(m·K) |
| Fire Rating | Class A2 |
| Material Consumption per m² for 10mm Thickness | 9 kg |
| Single Barrel Packaging Weight | 16 kg |
| Unit | kg/m³, kg/m³, %, W/(m·K), kg, kg |
